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Integrated Prefabricated Cabin For New Energy
Transformer Substation

Integrated Prefabricated Cabin For New Energy

Product Overview
Adopting modular integrated design, preinstalls photovoltaic power generation, wind power generation, energy storage systems, and intelligent monitoring units in high-strength cabins. Supports rapid deployment and flexible configuration to achieve efficient integration of new energy systems and clean power supply.
Core Advantages
● Plug-and-Play: Prefabricated structure simplifies on-site construction, shortens construction cycle.
● Multi-Scenario Adaptability: Suitable for residential communities, industrial parks, remote areas, etc., supporting independent power supply or grid-connected operation.
● Intelligent Complementation: Integrates energy storage and monitoring systems to optimize energy scheduling, enhancing power supply reliability and renewable energy utilization.
● Long-term Durability: High-strength cabin design adapts to complex environments, promoting low-carbon transformation of the energy structure.

    Features

    Standardized and Modular Design
    The prefabricated cabin dimensions are optimized based on standard container sizes, complying with the usage standards for complete power distribution equipment. Internally divided into functional modules—such as public equipment, bay equipment, AC/DC power supply, and battery prefabricated cabins—this design streamlines manufacturing processes, facilitating disassembly, combination, and equipment replacement.
    Integration of Factory Prefabrication and On-site Installation
    Most work is completed in the factory, including prefabrication, assembly, wiring, and debugging, with the cabin transported as an integrated unit for on-site installation. This model significantly reduces on-site construction time and enhances construction efficiency.
    High Quality and Reliability
    Factory-based production strictly adheres to engineering standards and quality control systems, eliminating interference from on-site construction environments to ensure consistent quality. The fully enclosed steel structure features waterproof, fireproof, explosion-proof, and anti-corrosion properties, guaranteeing safe equipment operation.
    Environmental Adaptability and Expandability
    Designed for complex environments, the cabin operates stably in extreme temperatures. Its modular design allows flexible addition/removal of modules to meet growing power loads, enabling rapid deployment in new energy sectors—particularly wind and photovoltaic projects—and adaptability to various terrains.
    Intelligence and Automation
    Equipped with advanced four-remote functions (telemetry, telecommand, telecontrol, and teleadjustment), the cabin enables remote data collection, alarm, and control, enhancing substation safety, reliability, and operation maintenance efficiency. Intelligent designs like environmental monitoring and automatic adjustment further optimize O&M efficiency.
    Economy and Flexibility
    The prefabricated cabin reduces floor space, conserves environmental resources, and cuts infrastructure investment costs.
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    Operating conditions

    ● Altitude: ≤3000m
    ● Ambient Temperature: -45°C to +45°C
    ● Environmental Humidity: Daily average relative humidity ≤60%, monthly average ≤90%
    ● Installation Site: Free from fire, explosion hazards, chemical corrosion, and severe vibration.

    Technical specifications

    Main Materials of Prefabricated Cabin (Taking 20FT Standard Container as an Example)

    Items

    Configuration

    Description

    Underframe Assembly

    Crossbeam

    4mm thickness; (quantity subject to container length)

    Side Beam / longitudinal beam

    16/18/20# channel steel or 160×80×4 mm rectangular tube

    Bottom plate

    3mm/5mm flat plate

    Front enclosure assembly

    Front enclosure column

    6mm bent part (same structure as container column)

    Roof beam

    60×3 mm rectangular tube (same as container roof beam)

    Underframe beam

    16# channel steel

    Front wall panel

    1.6/2mm figure-eight plate (same as container front wall panel)

    Rear enclosure assembly

    Rear enclosure column

    6mm bent part (same structure as container rear column)

    Rear enclosure top beam

    Rectangular tube or equivalent structural components

    Rear enclosure bottom beam

    16# channel steel or equivalent structural components

    Container door panel assembly

    Rear door frame

    100×50 mm rectangular tube for frame; top/bottom 3mm bent edges

    Rear door panel

    2mm thickness, 36-type (3-wave corrugated plate)

    Rear door seal

    EPDM waterproof seal strip

    Door lock

    Lock rod, galvanized container lock rod

    Left/Right side assembly

    Left side top beam

    60/80×3 mm rectangular tube (same as container roof beam)

    Side panel

    1.6mm side corrugated plate, 36-type (5-wave) for container

    Roof assembly

    Roof panel

    2mm roof corrugated plate, 5-wave for container

    Reinforcing beam

    60×3 mm rectangular tube
    Note: The above data is subject to change due to technical improvement.

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